Industrial Warehouse Epoxy Flooring & Concrete Remediation
Case Study: 1,160m² Heavy-Duty Floor Upgrade
Surfex was engaged to deliver a complete industrial flooring and concrete remediation solution for a major national construction company operating a large warehouse facility in Chandler, Brisbane.
The client needed more than just a floor coating they required structural concrete repair, joint remediation, and a durable epoxy flooring system capable of withstanding 24/7 warehouse operations.
The Challenge
The warehouse floor showed advanced surface wear, cracking and joint failure caused by:
- Years of forklift and machinery traffic
- Thermal expansion and poor joint performance
- Concrete surface breakdown
- Dust issues affecting stock and equipment
- The facility could not afford long shutdowns all work needed to be completed fast, safely, and without major disruption.
Surfex Solution: Complete Concrete + Epoxy Flooring System
Surfex delivered full-scope concrete protection:
1. Surface Preparation
- Industrial diamond grinding
- Dust-controlled concrete removal
- Crack chasing & routing
- Joint saw cut and cleanout
2. Concrete Remediation
- Epoxy mortar patch repair for spalled sections
- Structural crack repair and resin injection
- Edge buildup and slab correction
3. Joint Remediation & Sealing
- Removal of failed sealants
- Joint remediation
- Industrial-grade moving joint system installed
4. Epoxy Flooring Installation
- Epoxy primer for full adhesion
- Heavy-duty industrial epoxy broadcast system
- UV-stable topcoat for longevity & colour retention
- Anti-slip finish in high-traffic zones
5. Fast-Track Delivery
- Staged installation
- Zero interruption to warehouse operations
Project Outcomes
✔ 1,160m² epoxy flooring system
✔ Completed in 4 days
✔ Zero operational downtime
✔ Chemical & impact-resistant finish
✔ Joint durability restored
✔ Dust and moisture issues eliminated
✔ Significant improvement in floor safety & appearance
✔ Fully warrantied system
This concrete repair + epoxy flooring system is engineered to perform under constant forklift traffic, pallet loads, and harsh cleaning cycles.
Why This Client Chose Surfex
- One contractor for concrete repairs + epoxy flooring
- Local Queensland epoxy flooring and waterproofing specialists
- Proven results in industrial environments
- QBCC licensed & fully insured
- Full testing, QA, and warranty provided
Project Specs
| Detail | Value |
| Location | Brisbane, Queensland |
| Area | 1,160m² |
| Industry | Industrial / Warehouse |
| Services | Concrete repair, joint remediation, resin injection, epoxy flooring |
| Duration | 4 days |
| System Type | High-build industrial epoxy with UV stable topcoat |
| Warranty | Surfex performance guarantee |
Client Feedback
“Surfex delivered a flawless result. The new floor looks incredible, performs under constant forklift traffic, and we didn’t lose a day of operation.”
— Operations Manager, Brisbane
Need Industrial Epoxy Flooring or Concrete Repairs in Queensland?
Surfex provides end-to-end concrete protection, waterproofing and epoxy flooring solutions for:
- Warehouses
- Manufacturing plants
- Distribution centres
- Workshops
- Processing facilities
- Carparks + loading docks
📍 Brisbane | Gold Coast | Sunshine Coast
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